SMARTData

Your key to digital transformation

Optimize your production processes with SMARTData, the central platform for digitizing and automating your manufacturing. With a powerful data management solution, SMARTData enables precise documentation and control of your web-based processes. Directly and seamlessly integrated into your existing system landscape.

More about the technology

SMARTData solutions for your production

Подробная оценка дефектов и их утверждение в режиме реального времени.

Централизованное хранение и обработка всех производственных и технологических данных.

Мониторинг в режиме реального времени и точное управление производственными процессами.

Автоматическая настройка и подготовка данных для производственных процессов.

Challenges of modern production processes

Defects are not evaluated efficiently and forwarded

Without efficient evaluation, classification, and forwarding of defects, quality and productivity are significantly compromised.

SMARTData Review enables quick visual evaluation and targeted forwarding.

Material waste, lack of overview and isolated process steps

Outdated or missing information about production orders impairs quality and efficiency. The same applies when manufacturing processes are not fully automated. This means that individual process steps are isolated and must be viewed manually. This makes traceability and transparency extremely difficult. These factors lead to an increase in costs.

SMARTData Control focuses on identified defects and enables their precise removal without additional waste. It offers seamless traceability and synchronized data across all processes with unique codes.

Data in different, incompatible formats and missing interfaces

Many systems store data in different, incompatible formats, which makes simple evaluation impossible, especially in real time. A lack of interfaces also prevents successful data integration across systems.

SMARTData Lake stores data from various systems, enables real-time access, and creates a standardized database for efficient workflows. The centralization of all process data is made possible by its open interface (RESTful API). Seamless data integration into customer systems (pre-press, MIS, etc.) is easy and straightforward to achieve.

Manual data entry and long setup times

Manual intervention in the process and the frequent entry of the same data at multiple steps in the production process increase the risk of defects. Long setup times lead to high waste rates and delays in the production process.

SMARTData Preparation digitizes workflows, reduces manual input, and speeds up setup, thereby reducing waste.

Experience the benefits of SMARTData in your production environment. Risk-free, discover the efficiency and precision of our solutions for yourself.

Maximize the efficiency of your production

  • 1

    Precise defect assessment
    Quick visual analysis and focused forwarding of defect data.

  • 2

    Minimized waste
    Defects are precisely detected and eliminated without unnecessary material loss.

  • 3

    Seamless data integration
    Open interfaces (RESTful API) enable easy connection to existing IT systems such as ERP, MES, or Prepress.

  • 4

    Central database
    SMARTData Lake harmonizes all production data and supports real-time decisions.

  • 5

    Automated workflows
    Reduced manual input and accelerated production preparation.

  • 6

    Future-proofing
    Regular updates, the highest IT security standards, and scalable architecture.

How the SMARTData workflow could look for you

With its workflows, SMARTData offers comprehensive and intelligent solutions that are specifically tailored to the requirements of the print and battery industries. The focus is always on quality assurance, increased efficiency, and reducing waste.

We offer customized solutions for maximum efficiency!

Perfect synchronization for reliable processes in the print industry

SMARTData ensures seamless synchronization across all process steps in the print industry and guarantees maximum efficiency and quality (zero defects).

  • Print inspection: Defects are detected directly on the printing press while a code is applied and scanned that accompanies the entire production process.
  • Finishing: During laminating or coating, a synchronized inspection of the finishing process takes place. The results from both processes are combined to create a complete quality report.
  • Slitting: Large-area defects can be precisely located and removed at maximum speed. The machine stops directly at the marked defects to minimize waste.

Precision and protection for sensitive materials in the battery industry

SMARTData optimizes battery production through precise defect detection and synchronization in all production steps.

  • Coating: During coating, a code is applied that enables continuous synchronization and improves process monitoring. Defects such as agglomerates are detected at an early stage. This information makes it possible to open the calender roll in the subsequent process in a targeted manner to prevent damage.
  • Slitting: Similar to the printing industry, larger defects are precisely identified and removed, which increases material efficiency.
  • Separation: Defective electrodes are specifically ejected to ensure the quality of the battery cells.

Technologies that make the difference

SMARTData relies on state-of-the-art technologies to make your production processes more efficient, safer, and future-proof.

User-friendly web interface

The intuitive browser-based interface makes it easy to use without having to install any additional software.

Seamless integration

Thanks to RESTful APIs, SMARTData can be easily integrated into existing IT systems such as ERP, MES and prepress.

Central data storage

The SMARTData Lake stores all process data centrally in the customer's IT system and enables the creation of a digital twin of the produced materials for complete traceability.

Highest IT security

With HTTPS encryption, your data communication is as secure as it is with your bank. Security updates reliably protect your data and systems from current threats.

Regular updates

SMARTData keeps your software up to date with automatic updates. New features and improvements are continuously integrated.

Scalable storage for defect images

All image data is stored securely and centrally, so you can access it at any time.

Modular architecture

Thanks to a flexible software structure, new functions can be quickly integrated and existing systems can be easily expanded.

Flexibility and scalability

A powerful database offers maximum adaptability and supports large amounts of data.

Vendor independence

SMARTData is platform-neutral and prevents vendor lock-in to ensure maximum freedom in system integration.

SMARTData seamlessly connects production data, centralizes it, and enables precise process control in real time. With automated workflows, optimized defect evaluation, and specific defect elimination, SMARTData ensures increased efficiency, reduced waste rates, and the highest quality. For perfect results right through to the end customer.

Nikolaus Netzel
Product Management Digital Integrations