AR 4400 – Economical register control for optimal printing

BST AR 4400

AR 4400 is a high-precision register control system for label, offset and narrow web printing applications. With intelligent camera technology, intuitive touch operation, and flexible system architecture, it ensures precise color and front-to-back register control. The result: excellent print quality and minimal waste. It is ideal for both new installations and retrofit projects.

Description

When precision and efficiency are crucial, AR 4400 register control system ensures flawless printing results.

Equipped with an RGB color camera and intelligent image processing algorithms, the system reliably detects micro dot marks, even on difficult substrates or with low contrast. The adjustable flash guarantees consistent illumination and insensitivity to external light influences. In combination with the powerful backstrobe the front-to-back register can be controlled fully automatically in web-web mode.

Thanks to its open and flexible system architecture, AR 4400 can be easily integrated into various machine types and is ideal for retrofitting. The intuitive touchscreen interface provides real-time visualizations, live images, and graphical trends of register deviation for clear and easy operation.

What are your values?

  • Automatic and precise register control for excellent print quality
  • Flexible integration into your production environment
  • Faster setup and less waste
  • Improved productivity and cost efficiency
  • Intuitive operation via touchscreen
Compare our systems

AR 4400 - highest register precision, optimum print quality and cost-efficiency for today and future requirements

Features

  • Color control: control of up to 12 printing units by one camera sensor in web-web mode
  • Processing control: control of up to 8 processing units in web-cylinder mode
  • Front-to-back control: automatic and precise front-to-back register in web-web mode by powerful through-light illumination
  • Adjustable backlight: synchronized adjustable backlight for semi-transparent material and through-light applications
  • System integration: various interfaces for easy integration in the machine environment

Technical Details

Number of controls

up to 20

Max. web speed

1.000 m/min

Applications

Offset, flexo, digital printing, narrow web applications, intermitted printing

Materials

Paper, cardboard, foils/films (transparent/opaque)

Measurement methods

Web-web, web-cylinder

Sensor

digital RGB matrix camera

Illumination

Adjustable strobe for front- and backlight

Register marks

Micro dot marks, diameter 0,5 mm to 2,0 mm

Interfaces

CAN, Ethernet, Digital I/O (PWM), others upon request

Operation

Full-HD touchscreen monitor

Downloads

  • AR 4400 brochure
    More information about the register control system AR 4400.
    BST.HELP Open
  • AR4400 register mark specification
    More information about the register marks for our register control system AR 4400.
    BST.HELP Open
  • Comparison of register control
    Compare our register control systems to get an easy and quick overview.
    BST.HELP Open
  • Brochures at a glance
    Get an overview about our product portfolio and download the needed brochures via QR code.
    BST.HELP Open

Videos

Get to know our AR 4400

AR 4400 reliably detects register marks even at high speeds and on a wide range of materials, automatically sending precise correction signals to the printing press. With robust sensor technology, fast signal processing, and easy integration, AR 4400 is the ideal choice.

BST register control – Whether label, packaging, or decorative printing – intelligent register control solutions ensure perfect print quality.

AR 4400 delivers maximum register precision, especially for offset and narrow web applications. Its combination of cost efficiency and proven, flexible register control is a special feature.

Dieter Jochmann
Product Management Register Control

Perfect for these industries

BST has been a trusted partner to the printing and packaging industry from the very beginning. Our systems support all major printing processes: flexo, gravure, offset, digital, and hybrid. Also they are used in a wide range of applications from food to pharma. With proven technology and decades of experience, we ensure stable production, consistent quality, and seamless integration into existing workflows.

High web speeds and intermittent printing processes are often required in narrow web / label printing. This includes anything from pharma codes on medication bottles to automobile and electronic device labels. Tight installation spaces and system costs also play a decisive role. As always, the goal is to achieve the best possible print result.