Over 40 years of innovation in the rubber & tire Industry
Since 1979, BST has been a reliable partner to the tire and rubber industry. Our systems support key production processes through precise measurement, control, and automation, which are specifically tailored to the complex requirements of tire manufacturing and can also be used flexibly in different production environments.
Precision solutions for tire manufacturing lines
Calender Lines
In tire calender lines, precise web guiding and tension control are essential to ensure homogeneous textile cord distribution and consistent material width. BST guiding systems such as SMARTGuide SF swiveling roller guides position the textile cord accurately throughout the process. Edge guiding systems ensure precise alignment before the calender, while double expanders support uniform cord distribution. For quality monitoring, camera systems such as CCD CAM 100 measure the number of cords and enable precise ends-per-inch measurement. In addition, BTL Load web tension measuring systems ensure stable tension control across the entire calender line.
Extrusion Lines
BST solutions for extrusion lines ensure consistent quality of extruded rubber profiles and reliable material handling. SMARTGuide winder guiding systems control the unwinding and rewinding of liner materials. Integrated BTL Load web tension measuring systems stabilize the material tension and ensure smooth material transport. For profile monitoring, the LaserTrack Pro 600 measures the full 3D profile of extruded rubber components with high resolution. In addition, tread length measurement systems ensure precise cutting and positioning of extruded materials.
Cutting Machines
Accurate material positioning is critical in tire cutting processes to ensure precise cutting of textile cords and rubber components. BST guiding systems such as SMARTGuide swiveling roller guides control the material position from the unwinder through the cutting process. High-precision camera systems such as CCD CAM 100 enable reliable web width measurement and material positioning. For quality inspection, SurfaceScope Pro systems detect holes, rubber inconsistencies, splice defects or exposed wires before further processing.
Pre-Assembly Lines
In pre-assembly processes, different tire components are combined and prepared for the tire building machine. BST guiding systems such as SMARTGuide ensure precise material positioning throughout the process. BTL Load web tension measuring systems maintain stable tension during material transport and doubling processes. High-resolution camera systems such as CCD CAM 100 enable precise alignment and positioning of materials to ensure consistent quality before entering the final tire building stage.
Tire Building Machines
The tire building machine (TBM) is the final stage where all tire components are assembled on the building drum. BST systems ensure precise material infeed, accurate web guiding from the loop and high-precision positioning close to the drum. SMARTGuide guiding systems control the material flow from the unwinder through the process. High-performance camera systems such as CCD CAM 100 enable accurate ply and belt positioning. For surface inspection and defect detection, SurfaceScope Pro systems detect holes, rubber inconsistencies or exposed wires during production.
Talk to an expert in the rubber & tire industry
Tire production – stay in control with us
Production downtime, high scrap rates, long changeover times, and complex process control are everyday challenges in tire manufacturing. Additionally, strict quality requirements and the pressure to optimize costs add to this. BST helps manufacturers reduce scrap, improve product quality, minimize unplanned downtime, and lower operating costs. Our solutions create safe and efficient processes that strengthen your competitiveness.
Solutions that make your tire production more efficient
Precise control for stable production processes
Our advanced control systems, such as material tension measurement systems and conveyor belt controls, monitor critical process parameters and ensure that every component meets the exact specifications. Furthermore, unwinder and rewinder controls, precise material guiding systems, and high-performance material guiding actuators minimize fluctuations and ensure a stable production process even under the demanding conditions of tire manufacturing.
Reliable measurement technology for defect-free production
Our high-precision width and profile measurement systems and measurement solutions for surface, shape, thickness, and tension continuously monitor the quality of your products from start to finish. Consequently, deviations can be detected early on, waste can be avoided, and consistently high product quality can be ensured.
Seamless automation for increased efficiency
Through networking and automation with state-of-the-art control components, including intelligent geometry-related control algorithms, our systems offer full transparency and efficient process control. As a result, setup times are shortened, processes are optimized, and plant availability is increased.
Maximum availability backed by global service
Our robust systems are designed for high operational reliability and easy maintenance. Moreover, worldwide spare parts availability and expert support ensure uninterrupted production.
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Precise, comprehensive 3D profile monitoring for tire manufacturing.
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6 high-resolution line-scan cameras to be used on cutting machines and tire building machines.
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Guiding wide webs with maximum flexibility
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The camera-based high-performance sensor detects and measures multiple web edges.
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The basis for efficiency and quality in web-based production processes is precise and stable web guiding.
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The driving force behind accurate web guiding
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The central platform for digitizing and automating your manufacturing.
In the rubber and tire industry, reliable and precise production processes are key to delivering high-quality products at optimal costs. With over 40 years of experience and industry-specific solutions, BST helps manufacturers optimize workflows and achieve sustainable improvements.
Torsten ProbstDirector Industry Management Rubber and Tire