From precision to scalable production in printed electronics

Organic and printed electronics are transforming the industry by enabling thin, lightweight, flexible and cost-effective products. From transistors, circuits and sensors to displays, light sources, solar cells and touch-sensitive surfaces, these applications rely on highly precise roll-to-roll printing and coating processes.

BST provides the technologies needed to meet these challenges. With camera-based register control, web guiding systems, and market-leading print defect inspection solutions, we help manufacturers achieve maximum quality and productivity.

The result: reliable processes, reduced waste, and a cost-effective production of high-quality printed electronics.

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Solutions for printed electronics

High-precision register control for functional layers

Printed electronics often involve multiple functional layers that must be aligned with extreme precision. Even minimal misregistration can affect electrical performance or lead to scrap. eltromat regi_star 20 ensure precise layer-to-layer alignment in roll-to-roll processes. This enables stable production of functional structures such as conductive tracks, sensors, and active layers – even at high speeds and tight tolerances.

Stable web handling for thin and sensitive materials

Ultra-thin films and functional coatings require gentle and precise web handling. Variations in lateral position can lead to defects, layer distortion, or functional failure.

BST’s web guiding solutions stabilize the material flow throughout the entire process. This minimizes mechanical stress, reduces material waste, and ensures consistent print quality on sensitive substrates.

Inline inspection for defect-free functional printing

In printed electronics, visual defects can directly impact functionality. Interruptions, variations in line width, or coating irregularities must be detected immediately.

BST’s inspection systems detect and analyze print quality in real time, enabling early identification of defects and process deviations. This allows manufacturers to react instantly, reduce scrap, and ensure reliable functionality of printed electronic components.

Our Products for printed electronics

  • The basis for efficiency and quality in web-based production processes is precise and stable web guiding. 

  • High-quality surface inspection using state-of-the-art technology to ensure defect-free production of raw materials

  • Basic to high-end web viewing and inspection for narrow web and label printing.
    Web widths 120 mm – 850 mm

  • regi_star 20 sets global standards in register control for the printing industry.

Producing printed electronics requires stable processes and maximum precision across every functional layer. BST solutions help customers reduce material waste, improve functional reliability, and ensure consistent print quality throughout production. What makes our technologies particularly effective is the real-time interaction between inspection, register control, and web guiding systems.

Roberto Maiocchi
Director Industry Management Label & Narrow Web