TWINStar – Compact register control for highest precision

eltromat TWINStar

TWINStar is a compact, modular register control system for up to two controls. It ensures maximum register accuracy and first-class print quality - just the right choice for special register solutions. For example, the insetting of pre-printed material or, as with CI flexo or digital printing presses, the control of downstream or processing units.
The simple “one click - one view” operating concept of TWINStar is particularly noteworthy. It allows you to see all important information at a glance.

Description

In an industry where precision, efficiency, and flexibility are crucial, eltromat TWINStar offers the ultimate solution for modern printing and converting requirements. The system combines state-of-the-art register control, and intuitive operation for stable and efficient production with outstanding results.

The adaptive fiber optic RSH sensor reliably detects even extremely low-contrast, metallized, or transparent coatings. Fully automatic scanning technology and a combination of web-to-web and web-to-cylinder measurement methods enable optimum accuracy with minimal waste. The modern touchscreen interface enables “one view - one click” operation and ensures clear visibility and full control at all times. Functions such as RegiChart (register trend display) and RegiTouch (semi-automatic presetting) provide valuable process insights and support the sustainable production process.

With a wide range of functions, such as insetter control, TWINStar is the perfect solution for your requirements.

What are your values?

  • Excellent print and processing quality
  • Minimized material waste reduces production costs
  • Easy operation and quick setup
  • Reliable detection of difficult print marks
  • Compact, modular system for up to two controls
Compare our systems

eltromat TWINStar - for sustainable success and uncompromising quality in modern print production

Features
  • RSH fiber optic sensor: precise and reliable mark detection also in explosion
  • RSH UV sensor: secure detection of ultraviolet varnishes
  • Control algorithms: high dynamic register control algorithm for every application
  • Insetter modules: register-controlled insetting of pre-printed webs
  • Front-to-back control: controlling double side printing in web-web and web-cylinder measurement
  • Front-to-back control: controlling double side printing in web-web and web-cylinder measurement 
  • RegiChart: real-time register trend visualization
  • RegiTouch: easy semi-automatic presetting
  • regi_commander: controlling the process directly at the unit
  • System Integration: powerful interface for integration, process analysis and optimization

Technical Details

Number of controls

1 or 2

Maximum web speed

1.200 m/min

Applications

Gravure, flexo, offset, screen printing, insetter solution, hybrid machines, processing and downstream units

Materials

Paper, foils/films (transparent/opaque), metallized substrates

Control algorithms

Gravure, offset, insetter

Measurement methods

Web-web, web-cylinder

Sensor variants

RSH fiber optic, RSH digital, RSH UV

Register marks

Wedge marks, block marks, special printing features

ATEX

RSH fiber optic only

Interfaces

Digital I/O (PWM), Ethernet, PROFINET

Operation

Panel PC with 10.1“ TFT touchscreen

Downloads
  • eltromat TWINStar brochure
    More information about the register control system TWINStar.
    BST_HELP Open
  • regi_star 20 & TWINStar register mark specification
    More Information about the register marks for our register control systems regi_star 20 and TWINStar.
    BST_HELP Open
  • Comparison of register control
    Compare our register control systems to get an easy and quick overview.
    BST_HELP Open
  • Brochures at a glance
    Get an overview about our product portfolio and download the needed brochures via QR code.
    BST_HELP Open

Videos

Get to know our TWINStar

eltromat TWINStar is a highly reliable system for precise register control. With powerful sensor technology, fast signal processing, and intuitive operation, TWINStar ensures stable printing results and shorter setup times.

Thanks to its compact design and easy integration, it is ideal for demanding production environments that require maximum register accuracy and efficiency.

BST register control – Whether label, packaging, or decorative printing – intelligent register control solutions ensure perfect print quality.

Get in touch now!

The simple “One Click - One View” operating concept is particularly noteworthy. It allows you to see all important information at a glance and reach your goal with just a few clicks.

Dieter Jochmann
Product Management Register Control

Perfect for these industries

Print & Packaging

BST has been a trusted partner to the printing and packaging industry from the very beginning. Our systems support all major printing processes: flexo, gravure, offset, digital, and hybrid. Also they are used in a wide range of applications from food to pharma. With proven technology and decades of experience, we ensure stable production, consistent quality, and seamless integration into existing workflows.

Label & narrow web

High web speeds and intermittent printing processes are often required in narrow web / label printing. This includes anything from pharma codes on medication bottles to automobile and electronic device labels. Tight installation spaces and system costs also play a decisive role. As always, the goal is to achieve the best possible print result.