Reveal hidden efficiency potential in your machine

Machine analysis

In many production environments, efficiency losses remain hidden due to a lack of process transparency.

A structured machine analysis makes processes measurable, identifies optimization potential, and defines concrete measures to increase efficiency.

- Identify weak points in the process
- Make relevant process parameters measurable
- Define and prioritize concrete optimization measures

Efficiency begins with transparency

A structured machine analysis is the foundation for sustainable process optimization.

  • Systematic evaluation of all relevant process parameters
  • Creates full transparency across your production processes
  • Data-based identification of efficiency drivers
  • Clear prioritization of optimization measures
  • Focus on measurable economic impact and cost efficiency

To systematically identify efficiency potential, we offer two complementary analysis packages (Quickscan/Deepscan).

Quickscan

Quickscan – the structured introduction

The Quickscan provides a quick and well-founded assessment of your current situation.

Scope of services:

  • Identification of weak points
  • Development of a measurement strategy
  • Quickscan results report

Goal: 

  • Create transparency 
  • Reveal initial optimization potential

Deepscan

Deepscan – the data-based in-depth analysis

Deepscan analyzes your plant in detail during actual production operations.

Scope of services:

  • Installation of measuring devices
  • Presentation of data analysis
  • Realization of quick wins during data collection
  • Evaluation of detection quality
  • Final report including catalog of measures and specific recommendations

Goal: 

  • Define concrete technical measures
  • Implement sustainable efficiency improvements

Business impact

From transparency to measurable results

  • Reduced material consumption
  • Increased process stability
  • Higher machine availability
  • Improved overall equipment effectiveness (OEE)
  • Faster return on investment

Unlocking the machine’s potential

  • 1

    Reduce costs through precision

    Minimal process deviations and oversized safety margins drive unnecessary material consumption. By optimizing register control and reducing web width, waste decreases, processes become more stable, and product quality improves - while lowering material usage at the same output.

  • 2

    Efficiency through optimized pressure & preparation

    Optimized pressure behavior and structured job preparation reduce setup times, minimize errors, and stabilize production. The result: smoother processes, faster ramp-up, less waste, and higher net output.

  • 3

    Boost performance through targeted retrofit

    Modernizing key components such as inspection, register control, drives, control systems and web guiding enhances precision, stability and efficiency. The result: less waste, higher speeds, improved reliability and fast ROI without replacing the entire machine.

Analyze your machine's potential now

Get in touch: efficiency(at)bst.group